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PET Preform Mold Dehumidifier模具除露机
PET Preform Mold Dehumidifier,PET Preform, Dehumidifier
# 注塑瓶坯模具除露机 · 工作原理(中英双语 · 正式专业版)
# Working Principle of PET Preform Mold Dehumidifier
---
## 1. 概述(原理总述)
### 中文
本设备专为解决**PET瓶坯低温模具因环境温湿度差产生的结露问题**而设计。
通过**深度除湿 + 恒温加热 + 同步吹扫 + 气帘阻隔**,将车间空气处理为**超低露点干燥热风**,在开模瞬间对模具进行干燥,从根源消除凝露,保证瓶坯质量与连续生产。
### English
This equipment is designed to solve **condensation on low-temperature PET preform molds caused by temperature and humidity difference**.
Through **deep dehumidification + constant temperature heating + synchronous blowing + air curtain isolation**, it processes ambient air into **ultra-low dew point dry hot air** to dry the mold at the moment of mold opening, fundamentally eliminating condensation and ensuring preform quality and continuous production.
---
## 2. 详细工作原理
### (1)空气净化过滤
### 中文
环境空气由风机吸入,经过**初效、中效、高效三级过滤**,去除粉尘、毛絮及杂质,防止喷嘴堵塞与除湿部件损坏。
### English
Ambient air is drawn in by the main fan and filtered through a **3-stage filtration system (G4+F8+H13)** to remove dust, lint and impurities, preventing nozzle blockage and damage to dehumidification components.
---
### (2)深度除湿(核心原理)
### 中文
洁净空气进入**蜂巢转轮/分子筛除湿系统**,转轮内部微孔结构吸附空气中的水分,将空气处理至**露点 ≤ -40℃** 的超干燥状态,从源头去除湿气。
### English
Clean air enters the **honeycomb rotor / molecular sieve dehumidification system**. The microporous structure inside the rotor absorbs moisture in the air, processing the air into an ultra-dry state with **dew point ≤ -40℃**, removing moisture at the source.
---
### (3)恒温加热控制
### 中文
干燥空气经**恒温加热装置**加热至 **40~60℃**,温度**可控。
热风略高于模具温度,既不影响模具冷却与生产周期,又可避免二次结露。
### English
Dry air is heated to **40~60℃** by a **constant temperature heating device** with precise temperature control.
The hot air is slightly higher than mold temperature, which neither affects mold cooling & cycle time nor causes secondary condensation.
---
### (4)均匀分流输送
### 中文
干燥热风通过**多通道分流系统**,均匀分配至模具**型腔、分型面、顶针区域**,保证多腔模具每一个位置风量一致,无干燥死角。
### English
Dry hot air is evenly distributed to the **cavity, parting surface and ejector pin area** of the mold through a **multi-channel air distribution system**, ensuring uniform air volume at every position of multi-cavity molds without dry dead zones.
---
### (5)开模同步吹扫
### 中文
设备与注塑机**开合模信号联动**:
开模 → 自动吹扫;
合模 → 立即停止。
在极短时间内吹干模具表面凝露水。
### English
The equipment is **linked with the opening/closing signal of the injection molding machine**:
Mold opening → automatic blowing;
Mold closing → stop immediately.
It dries condensation on the mold surface in a very short time.
---
### (6)气帘阻隔防凝露
### 中文
分型面气帘形成**干燥气墙**,隔绝车间湿热空气与冷模具接触,从根源防止凝露再次形成。
### English
The parting surface air curtain forms a **dry air wall**, isolating hot and humid air in the workshop from contacting the cold mold, fundamentally preventing re-condensation.
---
### (7)转轮连续再生
### 中文
除湿转轮吸附饱和后自动进入**高温再生区**(120~140℃),脱附水分恢复除湿能力,实现**24小时不间断稳定运行**。
### English
After the dehumidification rotor is saturated, it automatically enters the **high-temperature regeneration zone (120~140℃)** to desorb moisture and restore dehumidification capacity, realizing **24-hour uninterrupted stable operation**.
---
## 3. 原理一句话总结(中英对照)
### 中文
先除湿、再加热、同步吹、气帘挡,
彻底解决低温模具结露问题。
### English
First dehumidify, then heat, blow synchronously and isolate with air curtain,
completely solving condensation of low-temperature molds.
