称重式混合机 Gravimetric Blender｜TGB系列

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产品概述 Product Overview

中文 称重式混合机（批次增重式TGB系列），采用重量法计量，替代传统容积式拌料机。可自动称量新料、回料、色母粒、功能助剂多组份塑胶颗粒，依次称重、精准配比、充分混合，供给注塑、挤出、吹膜、PET改性、3D打印耗材生产线。不受原料密度、湿度、颗粒形态波动影响，稳定产品色差、克重，降低**率，可单机独立使用，也可集成接入中央供料系统。

English Gravimetric Batch Blender (TGB series, gain‑in‑weight type) adopts weight‑based dosing technology instead of traditional volumetric blender. It automatically weighs virgin pellets, regrind, color masterbatch and functional additives. After sequential weighing & precise proportioning, materials are fully mixed and fed to injection molding, extrusion, blow‑molding, PET compounding and 3D filament production lines. It is immune to fluctuation of material density, humidity and particle shape, stabilizes product color and gram‑weight, reduces reject rate. Can work standalone or integrate into central material feeding system.

工作原理 Working Principle

中文 增重批次式GIW工作模式：调用预设配方，各组料斗依次向称重仓投料；高精度称重传感器实时采集重量，达到设定值自动截料；全部组份称量完成后落入搅拌仓充分搅拌，完成批次出料。可选连续失重式版本，用于挤出连续在线配料。

English Gain‑in‑Weight batch working mode: Call preset recipe, each hopper feeds material into weighing chamber sequentially. High‑precision load cell reads real‑time weight and cuts off feeding once target value reached. All components finished weighing, drop into mixing chamber for thorough blending, then discharge one complete batch. Optional loss‑in‑weight continuous version for extrusion inline batching.

核心技术参数 Key Specifications

中文

• 可配组份：2‑8组份
• 处理能力：50‑3000kg/h
• 配比精度：±0.1%~±0.3%
• 接触物料材质：304不锈钢
• 控制系统：西门子PLC+触摸屏，可存储100+组配方
• 数据接口：USB数据导出，支持OPC‑UA对接MES/ERP
• 气源要求：0.5‑0.7MPa压缩空气
• 供电：小机型220V单相；大机型380V三相

English

• Number of components: 2‑8 components
• Throughput capacity: 50‑3000kg/h
• Batching accuracy: ±0.1%~±0.3%
• Material contact part: 304 stainless steel
• Control system: Siemens PLC + touch screen, over 100 recipes storage
• Data interface: USB export, OPC‑UA for MES / ERP connection
• Air supply: 0.5‑0.7MPa compressed air
• Power supply: 220V single‑phase for small unit; 380V 3‑phase for large unit

产品优势 Key Advantages

中文

1. 重量计量，不受物料密度变化影响，配比稳定，改善制品色差
2. 模块化结构，快速换料、拆装清洗，减少交叉污染
3. 具备缺料、超差、堵料声光报警保护
4. 两种安装方式：机台上方悬挂安装 / 落地支架安装
5. 可对接中央供料，实现车间集中配料分配

English

1. Weight‑based dosing, stable proportion regardless of material density variation, improve product color consistency
2. Modular design, fast material changeover, easy disassembly & cleaning, minimize cross‑contamination
3. Audible & visual alarm for material shortage, proportion deviation and blockage
4. Two installation options: overhead mounting above machine / floor stand mounting
5. Compatible with central material feeding system for workshop centralized batching & distribution

适用行业 Application

中文 注塑、挤出、吹膜、管材板材、PET/rPET回收改性、3D打印耗材、无纺布、塑胶改性。

English Injection molding, extrusion, film blowing, pipe & sheet, PET/rPET recycling compounding, 3D filament, non‑woven fabric, plastic modification.

型号系列 Model List

中文 TGB‑50、TGB‑100、TGB‑200、TGB‑400、TGB‑600、TGB‑800、TGB‑1200、TGB‑2000、TGB‑3000

English TGB‑50, TGB‑100, TGB‑200, TGB‑400, TGB‑600, TGB‑800, TGB‑1200, TGB‑2000, TGB‑3000

价格说明 Price Info

中文 称重式混合机为非标定制设备，整机价格取决于组份数量、每小时处理产能、传感器配置、是否需要MES通讯接口。标准4组份200‑400kg/h为市场主流机型，欢迎提供工艺参数获取正式报价单。

English Gravimetric blender is custom‑tailored equipment. Price depends on component number, hourly throughput, load‑cell grade and MES communication option. 4‑component 200‑400kg/h is mainstream model. Please provide your process parameters for formal quotation.

可选配置 Optional Accessories

中文 进口高精度称重传感器、OPC‑UA通讯模块、落地支架、独立吸料料斗、CE外贸认证版本。

English Import high‑precision load cell, OPC‑UA communication module, floor stand, separate auto‑loader hopper, CE certified export version.