批次式称重拌料机（Batch Gravimetric）

批次式称重拌料机（Batch Gravimetric） Gravimetric批次式称重拌料机 Batch Gravimetric Blender 【行业标准全称：Gravimetric Batch Blender（Gain-in-Weight 增重批次式） 外贸标题**：4 Component Gravimetric Batch Blender】 一、产品概述 Product Overview 中文 批次式称重拌料机（增重批次GIW型），采用重量法批次计量，替代传统容积式混料设备。可完成2/3/4组分塑胶原料自动顺序称量，包含新料、水口回料、色母粒、功能助剂。 物料逐一批次称重后统一搅拌混合，直接供给注塑机、挤出机、无纺布生产线。不受粒子密度、湿度、物料形态变化干扰，稳定产品色差、克重与物理性能；常配套中央供料系统，实现多台注塑机集中配料。 English Gravimetric Batch Blender (Gain-in-Weight type) adopts gravimetric batch metering, replacing traditional volumetric blenders. It automatically weighs 2/3/4 components: virgin pellets, regrind sprues, color masterbatch and functional additives. All materials are weighed sequentially per batch, then fully blended and fed to injection molding, extrusion and nonwoven production lines. Not affected by material density, humidity and particle variation. Effectively stabilize product color, gram weight and physical properties. Widely matched with central feeding system for centralized batching of multiple injection machines. 二、工作原理 Working Principle 中文 增重批次式循环逻辑： 1. 控制系统调用预设配方，各组料斗依次向称重仓下料； 2. 高精度称重传感器实时采集重量，达到目标值自动截料； 3. 全部组分称量完成，统一落入搅拌仓充分混匀； 4. 混合完成自动卸料输送至下游主机，开启下一批次循环。 核心特点：一批一核算，先称重、后混合，生产数据全程可追溯。 English Gain-in-Weight batch circulation principle: 1. The controller loads preset recipes, each hopper feeds material sequentially into weighing bin. 2. High-precision load cells monitor weight in real time, cut off feeding once target weight achieved. 3. After all ingredients weighing finished, materials drop into mixing chamber for homogeneous blending. 4. Discharge automatically to downstream machine after mixing, then start next batch cycle. Core feature: Independent calculation for each batch, weigh first then mix, fully traceable production data. 三、核心优势 Key Advantages（中英分行｜短视频/画册直接复制） 中文：重量式批次计量，配比精度可达±0.1%~±0.5% English：Gravimetric batch dosing, accuracy up to ±0.1%~±0.5% 中文：不受物料密度、湿度影响，优于容积式混料机 English：Not affected by material density & humidity, better than volumetric blender 中文：支持4组分配置：主料、回料、色母、功能助剂 English：4-component design for virgin material, regrind, masterbatch & additives 中文：PLC触摸屏控制，存储上百套配方，一键快速切换 English：PLC touch screen, hundreds of recipes saved for one-click switching 中文：接触物料不锈钢结构，拆装简易，快速换色清洗 English：Stainless steel material contact parts, easy disassembly & fast color changeover 中文：内置震动补偿算法，适配注塑车间振动工况 English：Built-in anti-vibration algorithm, stable operation under workshop vibration 中文：生产记录自动保存导出，满足品质审核追溯要求 English：Auto data logging & export, meet quality audit & traceability requirements 中文：可无缝对接中央供料系统，实现全厂自动化配料 English：Compatible with central feeding system for full automatic workshop batching 四、适用场景 Application ✅ 多台注塑集群生产线（搭配中央供料系统，如12台注塑机组网方案） ✅ 纺粘/熔喷无纺布挤出产线 ✅ PET瓶胚、薄膜、管材挤出、吹塑 ✅ 3D打印耗材、塑胶改性造粒 ✅ 精密塑胶、汽车零部件、日用品生产 五、50秒短视频口播字幕（TikTok/阿里国际站） 中文：批次式称重拌料机 Batch Gravimetric Blender English：Gravimetric Batch Blender for Plastic Processing 中文：四组分独立顺序称重，新料、回料、色母、助剂精准配比 English：4 independent hoppers, precise batching for virgin pellet, regrind, masterbatch & additives 中文：重量式计量，杜绝物料波动带来的色差、品质不稳定 English：Gravimetric dosing, eliminate color deviation & unstable product quality 中文：可配套中央供料系统，适配注塑、无纺布整条自动化产线 English：Compatible with central feeding system for injection & nonwoven production lines 中文：天天自动化，塑胶配料整套解决方案 English：Tiantian Automation, one-stop plastic handling solution  4 Component Gravimetric Batch Blender | Batch Gravimetric Mixer for Injection Molding & Nonwoven Extrusion, Match Central Feeding System  1. Gravimetric Batch Blender 批次称重拌料机（本机） 间歇批次混合，适合注塑机、挤出机单机配套，中央供料系统标准配料单元； 2. Loss-in-Weight Feeder 失重式喂料机 连续微量喂料，多用于单一助剂持续添加； 3. Volumetric Blender 容积式混料机 按体积估算配比，精度低，物料干湿变化配比极易漂移。