Gravimetric Batch Blender for Nonwoven Production无纺布称重式混料机

Gravimetric Batch Blender for Nonwoven Production无纺布称重式混料机 无纺布称重式混料机 标准英文名称（外贸**） Gravimetric Batch Blender for Nonwoven Production 4组分机型全称：4-component Gravimetric Batch Blender for PP Spunbond / Meltblown Nonwoven 一、产品概述 Product Overview 中文 无纺布称重式混料机（增重批次式）专为纺粘、熔喷无纺布生产线配套，适配PP粒子、回料、色母粒、功能助剂（驻极母粒、抗氧剂）四种原料自动称重配料。 采用重量式计量，区别传统体积式喂料，不受粒子密度、湿度影响，保障无纺布克重、颜色、过滤性能稳定，直接对接无纺布挤出主机。广泛应用口罩熔喷布、卫生无纺布、纺粘土工布、无纺布淋膜生产线。 English The gravimetric batch blender is specially matched with spunbond & meltblown nonwoven production lines. It automatically weighs and mixes PP pellets, regrind material, color masterbatch and functional additives such as electret masterbatch. Adopting gravimetric weighing instead of volumetric dosing, it is not affected by material density and humidity. It stabilizes fabric gram weight, color and filtration performance, directly feeding nonwoven extruder. Widely used in meltblown mask fabric, hygiene nonwoven, geotextile and nonwoven laminating lines. 二、工作原理 Working Principle 中文 批次增重式称重模式。系统读取预设配方，依次对主料、回收料、色母、助剂独立称量；全部物料称量完成后落入搅拌仓充分混匀，自动卸料输送至挤出进料段。 先称重、后混合，每一批配方独立核算，配比数据可追溯，持续保障无纺布原料批次一致性。 English Adopt gain-in-weight batch working mode. According to preset formulas, the machine weighs four materials sequentially. After all weighing completed, raw materials drop into mixing chamber for homogeneous blending, then discharge automatically to extruder. Weigh first, mix later. Each batch is calculated independently with traceable batching data to guarantee consistent raw material quality for nonwoven fabric. 三、核心优势 Key Advantages（无纺布行业痛点定向卖点） 中文 1. 称重精度±0.1%~±0.5%，驻极母粒微量添加稳定，熔喷布过滤指标波动小 2. 四路独立称重料斗，支持PP新料+边角回料+色母+功能助剂同步配比 3. PLC触摸屏控制系统，可存储上百套无纺布配方，快速切换克重、颜色方案 4. 接触物料部位不锈钢材质，拆装简易，方便频繁换色、清理，减少交叉污染 5. 具备震动补偿算法，适配无纺布挤出车间振动工况，长期运行精度稳定 6. 生产数据记录导出，满足医疗无纺布、口罩材料品质管控审核 7. 可配套真空上料机联动，实现全自动密闭配料，减少粉尘 English 1. Weighing accuracy ±0.1%~±0.5%, stable tiny dosage of electret masterbatch, lower fluctuation of meltblown fabric filtration efficiency 2. Four independent weighing hoppers for PP virgin pellet, regrind, color masterbatch & functional additives 3. PLC touch screen control, hundreds of nonwoven formulas stored for quick color & gram-weight switching 4. Stainless steel material contact parts, easy disassembly & cleaning, reduce cross-contamination 5. Anti-vibration compensation algorithm, stable accuracy under vibration environment of nonwoven workshop 6. Production data logging & export, meet quality audit requirement for medical nonwoven & mask material 7. Support linkage with auto vacuum loader, realize fully enclosed automatic feeding & batching 四、适用生产线 Application 中文 ✅ 熔喷无纺布生产线（口罩过滤材料） ✅ 纺粘无纺布生产线（SS/SMS无纺布、卫生材料） ✅ 无纺布淋膜挤出线 ✅ PP无纺布改性造粒产线 English ✅ Meltblown nonwoven line (mask filter fabric) ✅ Spunbond nonwoven line (SS/SMS hygiene fabric) ✅ Nonwoven extrusion laminating line ✅ PP nonwoven compounding pelletizing line 五、短视频中英分行字幕（TikTok/YouTube直接使用） 中文：无纺布生产线专用4组分称重式混料机 English：4-component Gravimetric Batch Blender for Nonwoven Production 中文：PP原料、回料、色母、驻极母粒精准配比 English：Precise dosing for PP pellet, regrind, masterbatch & electret additive 中文：重量式计量，杜绝无纺布色差、克重波动 English：Gravimetric dosing, eliminate color difference & gram weight deviation 中文：适配熔喷布、纺粘无纺布挤出主机 English：Perfect match with meltblown & spunbond nonwoven extruder 中文：源头厂家｜天天自动化 English：Manufacturer Direct Supply | Tiantian Automation 六、区分重点（业务避坑） 1. 称重式批次混料机（本机Gravimetric Batch Blender） 适合无纺布：间歇配料，整批混合，主流纺粘/熔喷产线标配； 2. 失重式连续喂料 Loss-in-weight feeder 多用于单一组分连续微量添加（单独驻极母粒喂料）； 很多无纺布客户会混淆两个机型，多条生产线集中配料优先选用批次称重混料机。