Gravimetric Batching System称重式配料系统

Gravimetric Batching System，称重式配料系统（重力式配料系统）

# Gravimetric Batching System **标准中文译名：称重式配料系统（重力式配料系统）** ## 一、系统简介 **Gravimetric Batching System** A fully automated production system that precisely measures, conveys and mixes multiple raw materials by weight. It takes weight as the measurement standard, and automatically completes feeding, weighing, proportioning and discharging according to preset formulas. Widely used in plastics, chemical, food, building materials, feed and other industries requiring accurate material ratio. **简体中文** **称重式配料系统** 这是一套以**重量**为计量基准，对多种原料进行精准计量、输送与混合的全自动生产设备。系统按照预设配方，自动完成上料、称重、配比、出料全流程作业，广泛应用于塑料、化工、食品、建材、饲料等对物料配比精度有要求的行业。 ## 二、核心工作原理 **English** Each material is stored in individual silos/hoppers. Under the control of PLC, feeding devices deliver raw materials to weighing hoppers one by one. High-precision load cells collect real-time weight data. When the measured weight reaches the set value, feeding stops automatically. After all components are batched, materials are discharged to the mixing unit for uniform blending. **简体中文** 各类原料分别储存在料仓/料斗内。在PLC控制系统调度下，送料机构依次将原料送入称重斗；高精度称重传感器实时采集重量数据，当物料重量达到配方设定值时，自动停止进料。所有组分配料完成后，统一卸料至混料设备进行均匀搅拌混合。 ## 三、主要分类 ### 1. 按称重结构划分 **English** - **Loss-in-weight Batching System**: Continuous feeding while weighing, suitable for large-flow bulk materials, high continuous production efficiency. - **Gain-in-weight Batching System**: Batch-type cumulative weighing, one batch after another, featuring high precision, suitable for multi-component and high-precision batching. **简体中文** - **失重式配料系统**：边进料、边称重，适用于大流量散料，连续生产效率高。 - **增重式配料系统**：批次累加称重，逐批完成配料，计量精度高，多用于多组分、高精度配比场景。 ### 2. 按运行模式划分 **English** Semi-automatic type and fully automatic type; can be combined with pneumatic conveying, screw feeding and mixing equipment to form a complete production line. **简体中文** 分为半自动、全自动两大类，可搭配气力输送、螺杆送料、混料设备组成完整生产线。 ## 四、核心优势 **English** 1. High batching accuracy, effectively stabilizing product quality. 2. Full automatic operation, saving labor cost and improving production efficiency. 3. Formula storage & recall, easy to switch production varieties. 4. Sealed structure, dust-proof and environmentally friendly. 5. Complete data record, convenient for production management and traceability. **简体中文** 1. 配料精度高，有效稳定成品品质； 2. 全自动化运行，节省人工、提升产能； 3. 可存储多套配方，切换生产品类便捷； 4. 设备密闭运行，防尘环保； 5. 生产数据自动记录，便于管理与溯源。 ## 五、典型应用场景 **English** Plastic compounding, modified plastics, rPET recycling, chemical powder, food additives, feed premix, mortar, ceramic raw materials and other bulk materials batching. **简体中文** 塑料混配、改性塑料、rPET再生料、化工粉体、食品添加剂、饲料预混料、砂浆、陶瓷原料等散状物料配比生产。 ## 六、核心部件 **English** Raw material silo, feeding mechanism (screw feeder/vibratory feeder), weighing hopper, load cell, control cabinet (PLC + touch screen), mixing unit, conveying device. **简体中文** 原料料仓、送料机构（螺杆/振动喂料机）、称重斗、称重传感器、控制柜（PLC+触摸屏）、混料机、输送装置。