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注塑颗粒中央供料系统Injection Particle Central Feeding System
日期：2025-04-29 15:10
浏览次数：24
摘要：注塑颗粒中央供料系统Injection Particle Central Feeding System，中央供料系统，注塑加工
注塑颗粒中央供料系统Injection Particle Central Feeding System，中央供料系统，注塑加工
**注塑颗粒中央供料系统 / Injection Particle Central Feeding System** 
**概述 / Overview**
注塑颗粒中央供料系统是为注塑成型工艺量身打造的高效原料输送与管理解决方案，专注于塑料颗粒的精准供给与分配。该系统通过集中控制、自动计量和智能监控，确保注塑机持续稳定运行，提升生产一致性并降低原料损耗，适用于多品种、大批量的注塑生产场景。
*The Injection Particle Central Feeding System is a high-efficiency raw material handling solution tailored for injection molding processes, specializing in precise supply and distribution of plastic pellets. Through centralized control, automated dosing, and intelligent monitoring, it ensures stable operation of injection molding machines, enhances production consistency, and reduces material waste, ideal for high-volume and multi-variety manufacturing.*
**核心功能与优势 / Core Features & Advantages**
1. **精准计量与分配 / Precise Metering & Distribution**
- 采用高精度称重传感器与闭环控制系统，实现颗粒原料的按需精准配比，误差范围≤0.3%。
- *Equipped with high-precision load cells and closed-loop control, it achieves on-demand material dosing with ≤0.3% deviation.*
2. **多原料灵活切换 / Multi-Material Flexibility**
- 支持多储料仓配置，可快速切换不同颜色、材质的塑料颗粒，减少换料停机时间。
- *Multi-hopper design enables rapid switching between pellets of different colors or materials, minimizing downtime during material changes.*
3. **真空输送防污染 / Contamination-Free Conveying**
- 全封闭真空管道输送，避免颗粒受潮、氧化或混入杂质，保障原料洁净度。
- *Closed-loop vacuum conveying prevents moisture absorption, oxidation, or contamination, ensuring material integrity.*
4. **智能预警与追溯 / Smart Alerts & Traceability**
- 集成物联网（IoT）平台，实时监测设备状态与原料消耗，异常情况自动报警，数据可追溯至生产批次。
- *IoT-enabled platform provides real-time monitoring of equipment status and material usage, triggers alerts for anomalies, and supports batch-level data traceability.*
**技术参数 / Technical Parameters**
- **输送能力 / Capacity**: 200-8000 kg/h（支持定制 / Customizable）
- **适用颗粒尺寸 / Pellet Size**: 2-5 mm（可适配特殊粒径 / Compatible with custom sizes）
- **控制精度 / Accuracy**: ±0.3%（称重系统 / Weighing system）
- **适配材料 / Materials**: PP, ABS, PC, PA, PET等热塑性颗粒
*Thermoplastic pellets (e.g., PP, ABS, PC, PA, PET)*
- **能耗优化 / Energy Efficiency**: 比传统供料方式节能20%-30%
*20%-30% energy saving compared to conventional feeding methods.*
**典型应用场景 / Typical Applications**
- **家电与电子**: 外壳、连接器等精密注塑件生产
*Appliances & Electronics: Housings, connectors, and precision components*
- **汽车配件**: 内饰件、功能件的大规模注塑成型
*Automotive Parts: Interior trims and functional parts for mass production*
- **日用品与包装**: 瓶盖、容器、薄壁制品的高速注塑
*Consumer Goods & Packaging: Caps, containers, and thin-wall products for high-speed molding*
**系统价值 / System Value**
- **降本增效**: 减少人工干预与原料浪费，提升设备利用率（OEE）10%-25%。
*Cost Reduction & Efficiency: Minimizes labor and material waste, improves OEE by 10%-25%.*
- **品质保障**: 稳定供料杜绝混料、缺料问题，产品良率提升至99.5%以上。
*Quality Assurance: Eliminates material mixing or shortages, achieving >99.5% product yield.*
- **绿色生产**: 无尘化操作与节能设计，助力企业通过ISO 14001环保认证。
*Sustainability: Dust-free operation and energy-saving design support ISO 14001 compliance.*
**定制化服务 / Customization Services**
根据客户车间布局、生产规模及工艺需求，提供个性化方案设计，包括：
- **模块扩展**: 添加干燥、配色或回收模块，满足复杂工艺要求。
- **智能升级**: 与MES/ERP系统无缝对接，实现数字化工厂管理。
*Tailored solutions based on plant layout, production scale, and technical requirements, including:*
- *Modular Expansion: Add drying, color mixing, or recycling units.*
- *Smart Integration: Seamless connectivity with MES/ERP systems.* -
**立即咨询 / Contact Now**
****专属方案，开启高效、智能的注塑生产新时代！
*Click for a customized solution to revolutionize your injection molding process!*
