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PET 和 rPET 预制件及瓶子的自动化生产系统

日期:2026-08-18 01:05
浏览次数:221
摘要:PET和rPET预制件及瓶子的自动化生产系统 ,PET干燥机
PET和rPET预制件及瓶子的自动化生产系统 ,PET干燥机下面给你一版**中英双语、完整通顺、可直接用于样本/标书/官网**的介绍,紧扣你给出的标题: **PET 和 rPET 预制件及瓶子的自动化生产系统 / 用PET新料和rPET树脂生产**瓶胚和瓶子的先进解决方案** --- ## 中文介绍(完整正式版) **PET与rPET预制件及瓶子自动化生产系统** **——利用PET新料与rPET树脂生产高品质瓶胚与瓶子的先进解决方案** 本系统是面向食品、饮料、日化与包装行业的**全流程自动化生产解决方案**,专为同时处理**原生PET(新料)**与**回收PET(rPET)**而设计,稳定实现高品质瓶胚与成品瓶的规模化、智能化与可持续化生产。 系统整合**原料处理、高精度配比、除湿干燥、注塑成型、吹塑成型、在线检测、输送与仓储**等核心工段,采用重力式失重配料、**级树脂去污净化、多腔精密注塑、智能拉伸吹塑与AI过程控制等关键技术,确保从原料到成品的全链路稳定、可追溯与高效率。 ### 核心优势 - **适配100% rPET与混合比例生产**:针对回收料特性优化干燥、过滤与熔体处理,有效去除VOC与杂质,保障食品级**与透明外观。 - **高精度重力自动配料**:失重式计量(精度±0.1%~±0.3%),新料/回料/色母/助剂自动配比,密度波动自动补偿,杜绝色差与批次差异。 - **高效节能树脂制备**:**多级除湿干燥+真空干燥技术,低能耗、快速换料,防止rPET热降解,维持稳定IV值。 - **高速精密瓶胚注塑**:全电动高速注塑机+多腔热流道模具,瓶胚重量/尺寸公差≤±0.02mm,高透明度、低AA值,适合后续高倍率吹塑。 - **智能拉伸吹塑**:AI闭环控制(如Contiloop AI),实时调整拉伸/吹塑参数,材料分布均匀,瓶壁薄厚一致,耐内压与跌落性能优异。 - **全程追溯与品质管控**:从原料入库到成品出库,批次追踪、数据存储与远程监控,满足食品药品监管与可持续认证要求。 - **绿色低碳、低运营成本**:降低原料浪费、减少能耗与废品率,支持“瓶到瓶”闭环回收,符合全球减碳与循环经济趋势。 ### 典型应用 - 饮用水、碳酸饮料、果汁、茶饮瓶 - 食用油、调味品包装瓶 - 日化、个人护理容器 - 医药与食品级包装 - 高透明度、高刚性薄壁容器 ### 适用材料 - 原生PET(Virgin PET) - 回收PET(rPET,含100% rPET) - PET + rPET 任意比例混合 - 适配食品级、日化级与工业级应用 --- ## English Introduction(完整正式版) **Automation System for PET & rPET Preform and Bottle Production** **Advanced Solutions for High-Quality Preforms and Bottles from Virgin PET and rPET Resins** This system is a **full-process automated production solution** for the food, beverage, personal care and packaging industries, specifically designed to process both **virgin PET** and **recycled PET (rPET)**. It enables stable, large-scale, intelligent and sustainable production of high-quality preforms and finished bottles. The system integrates **raw material handling, high-precision dosing, dehumidification & drying, injection molding, stretch blow molding, in-line inspection, conveying and warehousing**. Key technologies include gravimetric loss-in-weight dosing, patented resin decontamination, multi-cavity precision injection, intelligent stretch blow molding and AI process control — ensuring stability, traceability and efficiency across the entire value chain from resin to finished product. ### Key Advantages - **100% rPET compatible & flexible blending**: Optimized drying, filtration and melt processing for recycled PET; effective VOC and contaminant removal to meet food-grade safety and clarity requirements. - **High-precision gravimetric dosing**: Loss-in-weight accuracy ±0.1%~±0.3% for virgin/regrind/masterbatch/additives; automatic density compensation eliminates color variation and batch inconsistency. - **Energy-efficient resin preparation**: Patented multi-stage dehumidification + vacuum drying; low energy consumption, fast material changeover, minimal rPET thermal degradation and consistent IV maintenance. - **High-speed precision preform injection**: All-electric high-speed injection machines + multi-cavity hot-runner molds; preform weight/dimension tolerance ≤±0.02mm, high clarity, low acetaldehyde, ideal for high-ratio blow molding. - **Intelligent stretch blow molding**: AI closed-loop control (e.g., Contiloop AI) with real-time adjustment of stretch/blow parameters; uniform material distribution, consistent wall thickness, excellent pressure resistance and drop performance. - **Full traceability & quality control**: Batch tracking, data logging and remote monitoring from raw material receiving to finished goods warehouse; compliant with food/pharmaceutical regulations and sustainability certifications. - **Green & low OPEX**: Reduced material waste, lower energy use and scrap rates; supports “bottle-to-bottle” circular economy in line with global decarbonization trends. ### Typical Applications - Water, carbonated drinks, juice, tea bottles - Edible oil & condiment containers - Personal care & cosmetic packaging - Pharmaceutical & food-grade packaging - High-clarity, high-rigidity thin-wall containers ### Materials Handled - Virgin PET - Recycled PET (rPET, up to 100%) - Any blend ratio of PET + rPET - Suitable for food, personal care and industrial grades --- ## 配套设备示意图(典型配置)

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