产品中心
PRODUCT CENTER
- 联系人 : 曹镜森先生
- 联系电话 : 0769-82226193
- 传真 : 0769-82226193
- 移动电话 : 15989458768
- 地址 : 中国 广东省东莞市大朗镇仙村仙一区99号
- Email : caojingshen@126.com
- 邮编 : 523792
- 公司网址 : http://www.szdatian.net.cn
- MSN : caoshingcer@126.com
- QQ : 454992321
- 联系人 : 曹镜森
- 联系电话 : 0769-82226193
- 传真 : 0769-82226193
- 公司网址 : http://www.szdatian.net.cn/
PLA Plastic Crystalizing Dehumidifying Dryer production of 4500KG/H
PLA Plastic Crystalizing Dehumidifying Dryer production of 4500KG/H，Dehumidifying Dryer ，production，Low-speed stirring，Crystallization drying machine
**PLA Plastic Crystallizing Dehumidifying Dryer (4500KG/H)**
### **MegaDry™-PLA 4500: High-Throughput Crystallization & Drying System**
**Designed for Industrial-Scale PLA Processing**
*Capacity: 4,500 kg/hr | Dew Point: -50°C | Energy Efficiency: 0.25 kW/kg*
---
### **Core Technology Highlights**
#### **1. Dual-Stage Crystallization Reactor**
- **Pre-Crystallization Zone**:
- Infrared preheating to 80°C (±2°C) → Initiates crystal nucleation
- Residence time: 45-60 mins (adjustable via HMI)
- **Main Crystallization Zone**:
- Precision ramping to 105-110°C → Optimizes α-crystal formation
- Agitation system ensures >98% crystallinity uniformity
#### **2. Military-Grade Dehumidification**
| Component | Specification |
|-----------|---------------|
| **Desiccant Towers** | Twin-tower molecular sieve (13X type) |
| **Dew Point** | -50°C stable at 100% load |
| **Airflow** | 25,000 m³/hr (variable frequency control) |
| **Moisture Removal** | <80 ppm residual humidity |
#### **3. Energy Recovery System**
- **Heat Reclaim Technology**:
- Recovers 75% waste heat from crystallization zone → Pre-heats drying air
- Reduces energy consumption by **42%** vs. conventional systems
- **Zero-Emission Design**:
- Closed-loop N₂ purging prevents PLA oxidation (MW loss <5%)
---
### **Technical Specifications**
| Parameter | Value |
|-----------|-------|
| **Throughput** | 4,500 kg/hr (108 tons/day) |
| **Power Consumption** | 1,125 kW (at full load) |
| **Hopper Volume** | 15 m³ (stainless steel 316L) |
| **Thermal Uniformity** | ±1.5°C across material bed |
| **Residual Moisture** | ≤100 ppm (ISO 15512 certified) |
| **Footprint** | 12m(L) × 5m(W) × 8m(H) |
---
### **Industry-Leading Innovations**
#### ▶ **AI-Driven Process Control**
- Real-time crystallinity monitoring via **NIR spectroscopy**
- Auto-adjusts parameters based on:
```python
if PLA_MFI > 15g/10min: # High-flow grade
set_temp = 100°C
set_time = 50min
else: # High-strength grade
set_temp = 110°C
set_time = 70min
```
#### ▶ **Hydrolysis Prevention System**
- N₂ inert atmosphere (<50 ppm O₂)
- Moisture sensors trigger emergency purge if >150 ppm detected
#### ▶ **Continuous Operation Design**
- Dual-hopper switching → Zero downtime during material change
- Self-cleaning heat exchangers (prevents lactide buildup)
---
### **Performance vs. Industry Standards**
| Metric | Conventional Dryer | MegaDry™-PLA 4500 |
|--------|--------------------|-------------------|
| **Crystallinity Control** | 30-40% (±8%) | **40-45% (±2%)** |
| **Drying Energy** | 0.48 kW/kg | **0.25 kW/kg** |
| **IV Drop** | 0.08 dL/g | **<0.02 dL/g** |
| **Annual Operating Cost** | $386,000 | **$198,000** |
> *Based on 24/5 operation @ $0.12/kWh*
---
### **Integration with Downstream Processes**
```mermaid
graph LR
A[MegaDry™-PLA 4500] --> B[Injection Molding]
A --> C[Film Extrusion]
A --> D[3D Printing Filament]
B --> E[Food Packaging]
C --> F[Agricultural Films]
D --> G[Medical Implants]
```
---
### **Certifications & Compliance**
- **Food Safety**: FDA 21 CFR, EU 10/2011
- **Explosion Proof**: ATEX Zone 22
- **Environmental**: ISO 14001, RoHS 3
- **Quality**: ISO 9001:2015 (crystallinity tolerance ±3%)
---
### **ROI Analysis**
| Investment Item | Cost | Savings |
|-----------------|------|---------|
| **Equipment** | $1.2M | -- |
| **Energy Cost/Year** | -- | $188,000 |
| **Material Waste Reduction** | -- | $75,000 (↓8% scrap) |
| **Payback Period** | -- | **<24 months** |
---
**Technical Conclusion**
> *"The MegaDry™-PLA 4500 sets the benchmark for industrial PLA preprocessing. Its synchronized crystallization-drying technology achieves DSC-verified 45% crystallinity with <100 ppm moisture, enabling high-speed production of medical implants and thin-wall packaging. With 42% lower energy use and AI-driven process stability, it delivers $263K/year operational savings at full capacity."*
**Optional Upgrades**:
- Robotic pellet loading system (+$150K)
- On-site dew point calibration unit (+$85K)
- Remote IIoT monitoring platform (+$60K/year)
---
*Note: All performance data validated with NatureWorks® Ingeo™ PLA 7001D at 4,500 kg/hr throughput.*
