Due to technological innovations, these figures only for reference, the Company shall be entitled to change without notice, all the models in order to prevail in kind.
water chiller
operating instructions
instruction for use
First, Installment
Before the cold hydraulic engine installment, please choose the ground to be steady, all around spacious unimpeded and avoids corroding place of the pollution, selects the match according to the ice water unit refrigeration quantity the cooling tower, ices the hydraulic engine pipeline tubing, please carry on the installment according to the fuselage throat size, will be sure not the cooling water pipe minification, like this will cause the high pressure to overload, affects the refrigeration effect and increases the power consumption.
Note: The power source, the load and the earth part, please defer to the related laws and regulations construction.
Second, Operating procedure:
The revolution must inspect following item first for the first time to be whether correct:
1. The power source, the voltage and count whether to conform to the model specification, please compare the data plate to show. (note: whether the 3HP above ice water mechanical and electrical source does use the three-phase four line voltage 380-415V,50HZ power source phase line respectively is the R.S.T. neutral axis (zero curve) N, the earth lead is E.
2. Ices the hose and the refrigeration cycle hose whether to put through the pipeline, and maintains the valve opens (please do refer to installation diagram).
3. Will ice after in advance the water tank tops up, only then starts the water pump.
4. Please pay attention the water pump movement direction whether reverses (for example water pump is three-phase), if reverses must the power source phase line in the random two phase exchange, after meeting proper, again keyboard on.
Third, Operation sequence:
1. Starting: The pressed key starts the machine; .
2. The pressed key hypothesis needs the temperature;
3. Opens the compressor 1, compressor 2→ time delay -> automatic movement;
4. Close-down: The pressed key stops the movement.
Fourth, When operation should pay attention item:
1. Ices the water pump not to be possible when the water tank the anhydrous movement (above 7.5HP ice hydraulic engine, water tank water level is too low, water pump automatic stopping movement, low water level will instruct that lantern festival shines and has alarm signal)
2. The console switch please as far as possible avoid cutting continuously.
3. When the water temperature achieves the hypothesis temperature, the compression opportunity automatic stopping movement, this is the normal phenomenon.
4. The temperature switch should avoid establishing in 5℃ below, prevents the evaporator to ice up.
5. In order to guarantee the refrigeration effect, maintains the optimum condition, please periodic cleaning condenser and evaporator.
Annotated one
when the condenser radiates bad, the compressor efficiency is low, the revolution electric current enhances, when the high pressure climbs to each 300PCI/cm3, the compressor maintains the high-voltage switch the bracelet, the compressor stops the revolution, radiates the bad high-pressured overload indicating lamp to be bright, this time please inspect that the cooling tower circulating water is whether normal, the cooling water temperature excessively is whether high, whether the cooling tower ventilator water pump does revolve, whether the cooling water valve does open completely, after above normal, presses the reset switch again (REST) then the normal work, if has the high-pressured overload situation frequently, please as soon as possible arrange the clean condenser.
Annotates two cold intermediary insufficient processing method:
1. When water temperature 5℃ above, the vacuum gauge demonstrates when is lower than 30psl/cm2, namely expressed that the cold intermediary is insufficient, generally we must leak Leng Mei the place first, carries on makes up leaks or processing, then replaces the drying agent, the vacuum treated, fills up the suitable cold intermediary again.
2. When you discovered that leaks the cold intermediary part to soak in the water, please be the stop ice water opportunity line, fast remove the water tank domestic waters, informs the company to dispatch an official as soon as possible to process the service, in order to avoid the water enters the compressor system to create the major damage.
Annotated when three
high and low pressure whether normal compressor normal operation the high pressure extols shows 160-230psl/cm2 is best, but do not be higher than 280psl/cm2, when the high pressure is higher than 280psl/cm2, the high-voltage switch bracelet please depend on annotates a processing, the low pressure take 40-65psl/cm2 as best, but do not be lower than 30psl/cm2, the low pressure bracelet please depend on annotates two processing.
When the compressor moves high-pressured and the low pressure both difference presses when extremely few or is equal, namely expressed that the compressor itself valve piece breakage or the break, please be the stop do revolve and inform the company to send for to process, when please note the above condition is the compressor normal work, if has not revolved the high and low pressure were still the normal condition
Annotates four
when the compressor some kind of reason breaks down, this time the water pump like continues to move, possibly causes the water temperature to elevate rapidly, but when the water temperature surpasses 70℃, within the aircraft the water pipe and the pump axis antipode possibly creates damages the water leakage.
Annotates five
When the trouble lamp and the protection switch are completely normal, the compressor cannot start, please inspect:
1. Whether the temperature switch does adjust too high or the damage
2. Cuts the switch whether to damage
3. Frostproof switch damage
4. Low pressure switch bracelet or damage
5. Compressor overload protector damage or bracelet
6. Electromagnetic type relay coil damage and overload protector damage
7. If the type is without the water tank, please look up the ice water discharge of water switch whether to damage, the above controlling switch logical 'OR' circuit has the breakdown is the compressor cannot move
Annotates five
When the trouble lamp and the protection switch are completely normal, the compressor cannot start, please inspect:
Trouble shooting method:
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status
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reason
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Trouble shooting
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The power source is normal, entire machine cannot revolve
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1. the fuse blows a fuse
2. antiphase or falls off following the breakdown
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1. the replacement spare fuse
2. reversion relay inserts tight or the replacement
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Non-fused switch bracelet
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1. power source load line-to-ground or short circuit.
2. compressor, pump, motor fault earthing
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1. after the replacement processes
2. inspection, if the determination breakdown, exchanges or the repair
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Antiphase
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1. the pump and the ventilator reversion 2. owes
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1. exchanges
2. second power source in any to use electricity the electric instrument system survey three-phase power source is normal
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Radiates the bad indicating lamp to be bright
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1. high-pressured bracelet
2.’high-voltage switch breakdown
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1. the clean mesh, the air maintains 40℃ below, as soon as please depend on the annotation to process 2. to exchange (high-pressured bracelet passive regression)
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The cold intermediary insufficient indicating lamp is bright
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1. the cold intermediary insufficient low pressure bracelet
2. evaporator ties the water
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1. depends on annotated that two process
2. examination inflation water tank whether water scarcity, circulates the pump whether to revolve, after treating normally, manual regression low pressure switch.
3. like the evaporator ices up, please discharge the ice water, adds the lukewarm water again, causes the ice dissolve note: Not the available hard object strikes the ice piece like to penetrate the copper pipe to enter the water, will cause the compressor damage
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The overload indicating lamp is bright
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1. the voltage exceptionally
2. motor, the pump, the compressor, the bearing breakdown, ties
3. radiation bad
4. overload relay value to be too low 5. line contact bad to become less crowded
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1.as soon as 3 power source pressure drops either the voltage not steady and owe repair
2. to replace the bearing or to exchange
3. please to depend on the annotation to process
4. to depend on raise 5. locking normally
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Trouble lamp not bright, but the compressor is unable to revolve
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Protective device bracelet
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Please depend on annotates five processing
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Ices the water trough water not to be cold
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1. the capacity insufficient
2. cold intermediary insufficient
3. cold intermediary blocks 4. valve piece to burst
5.temperature switch hypothesis to be too high
6.temperature switch breakdown 7. radiation bad
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1. enlarges the main engine capacity 2. to depend on annotated that three process
3. replacement blocking part like drying agent or the expansion valve, real hole processing fills the cold intermediary
4. to replace the compressor again, by annotated that three determine
5. downward to lower
6. to exchange
7. efficiency to be low, please depend on annotates three processing
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六、pressed key indicating lamp
＃COMPI：Otherwise the press 1 controls the indicating lamp, the lamp bright permission starts does not allow to start, the pressed key controls by “COMP1”.
#COMP2：Otherwise the press 2 control the indicating lamp, the lamp bright permission starts does not allow to start, the pressed key controls by” COMP2”.
RESET：Has time the breakdown indicating lamp (twinkle demonstration), when trouble-free presses down” RESET” to be possible to close.。
PUMP：Unit movement indicating lamp, when unit movement this lamp is bright, otherwise extinguishes.
STOP：Time delay engine off indicating lamp, when time delay engine off glitters lightens.
SET：The parameter establishment indicating lamp, is when the parameter establishment contact surface this lamp is bright.
七、Kneading board indicating lamp
POWER：The power light, electrifies the rear or tail lamp to be bright.
RUN：The unit movement indicating lamp, the non-readiness for action lamp is bright.
ERROR：The trouble lamp, has when the breakdown bright。
COMPI：Press 1 movement indicating lamp。
Industry cold hydraulic engine system composition and principle of work:
The industry cold hydraulic engine is one kind of water cooling equipment, the industry cold hydraulic engine is one kind can provide the constant temperature, the constant flow, the constant pressure cooling water equipment. Cold water mechanic makes the principle is to within the aircraft the water tank pours into the ration the first water, through cold water machine refrigeration system the water cooling, then sends from the water pump the low temperature cooling water the equipment which must cool, after the cold water engine cooling frozen water carries off the quantity of heat, the temperature increment backflow arrives again the water tank, achieves cooling the function. The cooling water temperature may act according to the request automatic control, the long-term use may the economize on water. Therefore, the cold hydraulic engine is one kind of standard energy conservation equipment.
Industry cold hydraulic engine's cooling principle:
The cold hydraulic engine system's operation is through three incident cross-correlation systems: Refrigerant circulatory system, water circulating system, electric appliance autonomous system.
Industry cold hydraulic engine's cooling principle:
The cold hydraulic engine system's operation is through three incident cross-correlation systems: Refrigerant circulatory system, water circulating system, electric appliance autonomous system.
Industry cold water machine-made freezing mixture circulatory system:
In evaporator's liquid state refrigerant absorption water's quantity of heat and starts to evaporate, between the final refrigerant and the water forms certain temperature difference, after the liquid state refrigerant also completely evaporates becomes the gaseous state, by the compressor is inhaled and compresses (pressure and temperature increases), the gaseous state refrigerant (forced-air cooling/water cooling) absorbs the quantity of heat through the condenser, congeals the liquid, (or capillary vessel) reduces expenses after the thermal energy expansion valve turns the low temperature low pressure refrigerant to enter the evaporator, completes the refrigerant cyclic process.
The industry cold water mechanism cold system composes basically:
Compressor: The compressor is in the entire refrigeration system's core part, is also the refrigerant compression source of power. Its function is the electrical energy which inputs transforms as the mechanical energy, compresses the refrigerant.
Condenser: The condenser plays in the refrigeration process is outputting the heat energy and enables the refrigerant the condensation role. The high-pressured superheated vapour which discharges after the refrigeration compressor enters the condenser, it in work process absorption net quantity of heat, including from the evaporator and the refrigeration compressor as well as the quantity of heat which absorbs in the pipeline transmits for the environmental media (water or air) carries off; The refrigerant high pressure superheated vapour congeals the liquid. (according to the cooling medium and coolant conditions' difference, the condenser may divide into three kinds: Water-cooled condenser, forced-air cooling type condenser, evaporative condenser.
Liquid reservoir: The liquid reservoir installs after the condenser, with condenser's bleeder tube is the direct connection. Condenser's refrigerant liquid should open access flows in the liquid reservoir, like this may use condenser's cooling surface fully. On the other hand, when evaporator's heat load change, the refrigerant liquid's required quantity also along with it change, at that time, the liquid reservoir then played fills a prescription with the storing refrigerant role. Regarding the small cold water mechanism cold installment system, often does not install the liquid reservoir, but fills a prescription using the condenser with the storing refrigerant.
Dry filter: Must prevent the moisture content and the contamination in the cold water mechanism cold circulation (greasy dirt, iron filings, copper filings) and so on enters, the moisture content origin is mainly the micro moisture which the new increase's refrigerant and the lubricating oil contain, or, because time overhaul system the air enters the moisture content which brings. If in system's moisture content elimination has been unclean, when refrigerant through throttle valve (thermal energy expansion valve or capillary vessel), because sometimes the pressure and the temperature drop the moisture content can coagulate the ice, causes channel blocking, affects the refrigerating unit the normal operation. Therefore, must install the dry filter in the cold water mechanism cold system.
Thermal energy expansion valve: The thermal energy expansion valve in the cold water mechanism cold system is not only the current capacity regulating valve, is also in refrigeration plant's throttle valve, it installs in the refrigeration plant between the dry filter and the evaporator, its feeling temperature bulb is the wrap in evaporator's exit. Its leading role is causes the high-pressured normal temperature the refrigerant liquid when flows through the thermal energy expansion valve the throttle voltage dropping, becomes the low temperature low pressure refrigerant wet vapor (majority is liquid, small part is steam) enters the evaporator, vaporizes the heat absorption in the evaporator, but achieves the refrigeration temperature decrease the goal.
Evaporator: The evaporator is depends upon the refrigerant liquid the evaporation (in fact is ebullition) absorbs by the cooling medium quantity of heat heat exchange equipment. It is absorbs the quantity of heat in the refrigeration system's function (or name outputs cold quantity). In order to guarantee that the evaporation process can stabilize lasting advance, must unceasing the gas which will evaporate with the refrigeration compressor screen out, maintains certain evaporation pressure.
Refrigerant: The majority industry cold hydraulic engines which uses in the modern industry use R22 or R12 take the refrigerant. The refrigerant is in the refrigeration system's mobile working substance, its leading role carries the quantity of heat, and when change of state realizes the heat absorption and exothermic.
Industry cold hydraulic engine water circulating system:
The water circulating system is extracts the equipment which by the water pump the water from the water tank the user must cool, after the freezing water carries off the quantity of heat, temperature increment, returns to freeze in again the water tank.
Industry cold water mechanical and electrical autonomous system:
Electric appliance autonomous system including power unit and automatic control part.
The power unit is through the contact device, to the compressor, the ventilator, the water pump and so on supplies the power source.
The automatic control part including controls, the pressure protection, the delayer, the relay, the over-load protection and so on inter-combination to achieve the basis water temperature automatic start and the stop warm, protects and so on functions.
Industry cold hydraulic engine principle schematic drawing:
Industry cold water engine cooling actually characteristic and application工Industry cold water engine cooling actually characteristic modern industry
technology progresses by leaps and bounds development today, to raise the production efficiency, the improvement product quality, reduces the production cost, therefore is getting higher and higher to in production process's temperature control's temperature control request.
Generally the water used cools (i.e. natural water and water tank radiation way two kinds) the way cannot achieve the high accuracy, the high efficiency control temperature goal, because the natural water and the water tank radiate inevitably receive the natural temperature the influence, in the winter the water temperature bottom the water temperature is high in the summer. If temperature in 30℃ the situation, wants the water temperature to achieve 10℃, this is nearly impossible, therefore uses this mode control is extremely unstable.
The industry cold hydraulic engine and the common water used cooling equipment is completely different, because cold water machines and tools have the completely independent refrigeration system, will receive the temperature and the environment influence, the water temperature in 5℃ ~35℃ the scope the regulating control, thus may achieve the high accuracy, the high efficiency control temperature goal. The cold hydraulic engine is equipped with the independent water circulating system, in cold hydraulic engine's water cycle use, but massive economizes on water.
Industry cold hydraulic engine's application:
Plastics industry: Mold of the accurate control each kind of plastic processing is warm, reduces beer to model the cycle, the quality assurance stability..
Electronics industry: The stable electronic component interior on production line's molecular structure, raises electronic component's qualified rate, applies in the ultrasonic cleaning profession, prevents the expensive cleansing agent volatility and the volatility effectively the injury which brings to the human.
Galvanization profession: The control galvanization temperature, increases plates a density and smooth, reduces the galvanization cycle, raises the production efficiency, the improvement product quality.
Mechanical industry: The control flowing tubing head pressure system pressure oil temperature, the stable oil temperature flowing tubing head pressure, the extension oil material period of revolution, enhances the mechanical lubrication the efficiency, reduces the attrition.
Building industry: Supplies the concretes to use the freezing water, causes the concretes molecular structure to suit the construction use request, strengthens the concretes effectively degree of hardness and toughness.
Vacuum coating: The control vacuum film plating machine's temperature, guaranteed that plates high grade.
Food industry: After using in the food processing high speed cooling, causes it adaptation packing request. In addition has the control leavened food temperature and so on.
Chemical fiber industry: Freeze-drying air, quality assurance.
Dairy products, drinks: After the production process often needs to heat up, rapid cooling, the request cold water unit's steel pipeline, the water tank, the water pump material quality satisfies the hygienic request for the stainless steel.
Drugs, biological preparations. In the production, the depositing process needs the low temperature low and damp environment.
The low temperature cold water unit can take the glycol as the secondary refrigerant, provides 5…-15℃ the refrigerating fluid, the thinking low temperature provides the essential heat sink low and damp. When needs still refrigerated when the winter, the unit may provide the special control system, enables the unit to be possible under - 15℃ the low temperature environment still maintained the refrigeration movement.
Medical equipment; If the magnetic resonance equipment, must provide the reliable heat sink uninterruptedly, this company develops the double system industry cold water unit, when a refrigeration system unit breaks down, another refrigeration system automatic investment movement, increases system's reliability.
The coating glass often needs the greatly cold quantity unit, usually uses many screw rod type cold water unit to gather the use. , because the coating production line must heat up achieves certain temperature, after the start, oneself before the start to have the quantity of heat, must freeze the water cooling maintains the low temperature.
Armored glass: Common glass after high temperature heating otherwise then rapid cooling, the cooling water temperature cannot too high affect the steel quality. Provides the frozen water which with the industry cold hydraulic engine cooling uses, another water temperature does not love the ambient temperature the influence, the guarantee product quality.
Fish breeding and poultry raising: The hotel, the seafood restaurant, the seafood breeding farm, the sea hall, summer provide the frozen water, the winter provide the hot water, the fresh water, the sea water are suitab
维修和处理方法
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故障
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原因
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修理方法
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**、冷水机不启动，指示灯不亮
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1、电压不正常
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检查电源，确定三相平衡
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2、保险丝烧断
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更换保险丝
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3、变压器烧坏
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更换变压器，或将电源改为三相四线
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**、压缩机持续运行但冷量不足
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1、超出负载
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减少负载
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2、散热水循环不正常
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检查散热谁温度，压力散热水塔及循环水泵是否正常运作
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3、冷凝器不清洁或风机损坏
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清洗冷凝器或更换风机
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4、冷水流量不足
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检查水泵是否阻塞或停止操作，加设旁通回路，增加冷水流量
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5、蒸发器结冰
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蒋冷水排出，打开补充水，开动水泵不断循环，直至蒸发器完成解冻
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故障
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原因
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修理方法
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第三、压缩机过载灯亮起
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电压不正常
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检查电源，确定三相平衡
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压缩机超载运行
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减少负载
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散热水循环不正常
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检查散热水温度压力及水塔，水泵是否正常运作
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压缩机故障
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检查压缩机，需要时更换压缩机
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维修后，需按复位制，冷水机才可以再次操作
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第四、水泵过载灯亮起
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电压不正常
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检查电源，确定三相平衡
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水泵叶轮受阻
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清理水泵，若有需要，整个更换
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水泵马达故障
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检查轴承及线圈，若有需要更换整个水泵
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维修后，需按复位制，冷水机才可以再次操作
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第五、风机过载灯亮起
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电压不正常
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检查电源，确定三相平衡
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风机马达故障
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检查轴承及线圈，若有需要更换整个风机
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维修后，需按复位制，冷水机才可以再次操作
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故障
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原因
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修理方法
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第六、高/低压故障灯亮起
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冷凝器不清洗或风机损坏
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清洗冷凝器或更换风机
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散热水循环系统部正常
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检查散热水温度，压力及水塔水泵是否正常运作
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超出负载
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减少负载
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维修后，需按复位制，冷水机才可以再次操作
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第七、压缩机继续运作，但不能制冷
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冷水流量不足，导致冷媒压力过低
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检查水泵是否阻塞或停止操作。加设旁通回路，增加水流量
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冷媒泄漏，导致压力过低
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关闭散热水及冷水出入口门阀，放出剩余冷媒，加高压氮气（300磅）试漏，找出漏气位置，修理后，抽真空，加冷媒，开启散热水及冷水出入口门阀
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膨胀阀或过滤器闭塞
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放出全部冷媒，更换膨胀阀或过滤器，抽真空，加冷媒
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故障
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原因
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修理方法
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第八、散热水流故障灯亮起
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散热水流受阻
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检查散热水之间阀是否关闭或受杂物阻塞
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散热水流量不足
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检查水泵是否受阻塞或停止操作
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第九、冷冻水流故障灯亮起
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冷冻水流受阻
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检查冷冻水流之间阀是否关闭或受杂物阻塞
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冷冻水流量不足
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检查水泵是否受阻或停止操作
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第十、水泵启动，但压缩机不启动，指示灯不亮
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时间制失灵
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检查电子板或时间制是否松脱或损坏，有需要时整个更换
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压缩机磁力开关制烧坏
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更换磁力开关制
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温控表或热电偶失灵
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更换温控表或热电偶
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压缩机故障
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检查压缩机，若有需要，整个更换
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