Injection Automatic Feeding System
Injection Automatic Feeding System
The use of industrial computers automatically on all machines for centralized control, to achieve all the materials unit 24 hours continuous feeding operations. With the system within the special features of the machine. Can be the perfect realization of raw materials dehumidification, drying, transportation, measurement, mixing and other special requirements.
Injection Automatic Feeding System
Injection automatic feeding system with a variety of monitoring and protection functions, work safe and reliable, is the enterprise to achieve the core premise of unmanned chemical plant. The role of the central feeding system:
1. Save labor costs and raw material costs, the use of life for more than 10 years.
2. Centralized management of raw materials to avoid waste and pollution.
3. Keep the factory environment clean and maintain the environmental protection system.
4. To help maintain quality and stability, increase production value, maintain the quality system.
5. To help improve the company's image, to win customer cooperation.
Commodity injection automatic feeding equipment control system features:
1. Imported Mitsubishi PLC, Mitsubishi A970 color touch screen.
2. High temperature closed circuit to ensure that the engineering plastics transport process to maintain high temperatures, to avoid plastic resurgence.
3. Take the time to design, the pipeline does not leave more than material
4. Food grade seamless polishing tube, can reduce the transport of raw materials due to friction caused by dust
5. Conduit pipe with 1.5 mm, special pipe carbon treatment, can enhance the hardness, apply to GF engineering plastics
6. Centralized management of raw materials, can save energy and reduce costs
7. Cooling dust collector, patented design. Can be cooled closed circuit generated by the high temperature, extend the service life of more than 10 years.
Injection Automatic Feeding System
Injection automatic feeding system is based on the placement of the scene of the customer site and the use of raw materials on the scene, combined with a unique auxiliary equipment designed to achieve a centralized supply, centralized control, in order to achieve the whole plant unmanned Uninterrupted forming operations as a whole solution.
Part of the central control system is responsible for receiving the signal issued by the various units of work, after the operation issued by the relevant instructions to the implementation of the unit is the central feeding system of the brain, the stability of the entire system and success.
Injection and automatic feeding system equipment transmission control part mainly includes suction box, broken material suction box, the election material station, the site pipeline and the secondary discharge valve and so on the function of the suction box is to cooperate with the system raw materials from the dryer Or raw materials sent to the suction machine, caliber according to the system may be. The function of the broken material suction box is to cooperate with the system and have the cleaning function, so as to prevent the residual material in the pipeline. The use of anti-static tube clip, effectively eliminate static electricity.
Central feed control box using Siemens PLC and man-machine, the system is safe and stable operation of the premise of protection.
Industrial power parts mainly include vacuum motors and safety filter dust collector, electronic relief valve and mechanical relief valve and other components, responsible for the entire system to provide adequate power, with the system to complete the pumping work is the power of the entire system source.
Raw material control part: including dryer and dehumidifier, storage bucket. Through the dehumidification drying process to meet the special requirements of raw materials, reduce product non-performing rate, improve product quality, and can effectively shorten the product molding cycle.
Injection-type granule feeding system equipment Industrial terminal unit: Central hopper is the whole system of the terminal equipment; two proportional valve with the main crusher to meet the molding machine for new materials and materials used in combination of special requirements.
Injection Automatic Feeding System
Injection automatic feeding system equipment is designed for the chemical food production process of conveying raw materials designed to measure the quantitative input of powder and particles, the reaction process powder inflow control, discharge and other production process control and data management as one of the integrated automation System, using Mitsubishi series of firmware to form a high-performance control platform, with a stable and reliable operation, simple and practical operation and superior cost advantages.
Injection automatic feeding system consists of six parts:
1, the control part: the host computer using high reliability industrial control computer to Mitsubishi PLC communication module and the switch input and output modules, including manual - automatic control switch, manual button and indicator lights are installed in the integrated control The cabinet is easy to operate
2, weighing part: the use of high-precision explosion-proof weighing module, combined with weighing control instrument production.
3, the software part: According to the actual needs of users with the dosing process tailored.
4, the implementation of the part: the use of electromagnetic proportional valve and pneumatic ball valve way to vote, discharge control.
5, feeding part: the use of gear pumps, centrifugal pumps and diaphragm pumps are responsible for feeding.
6, the pipeline part: feed pipe and circuit wiring lines, with monitoring leak-proof function.
Injection Automatic Feeding System
Da Antai is a professional engaged in industrial automation project design, transformation, installation, commissioning and other services of high-tech enterprises. The company is committed to serving all kinds of mechanical automation control design and installation, PLC programming, touch screen programming, three-axis motion controller, step servo system, automation equipment maintenance and equipment within the electronic circuit design, the main products include: Production design plastic injection molding industry processing and transportation drying mixed feeding integrated design
Chemical reactor and its supporting the storage, feeding and packaging and other automatic control equipment; ceramic field with automatic fabric system;
Laser printing machine feeding program; high-speed dispersion machine feeding system; new automatic packaging machine conveyor system. Design and business scope covers chemical powder transportation, ceramic powder feeding, printing quantitative feed, weighing weighing feed, packaging and water cooling treatment and other fields.
Main lines of business: (1) hydraulic press supply system. Automatic Control System of Plastic Reactor. (6) centralized feeding system chemical reactor (tank) supporting the feeding, monitoring and packaging and other automated control (2) solid-liquid mixing and dispersing machine feeding; (3 powder filling machine feeding; (reactor automatic feeding control system; system;
Injection and maintenance of automatic feeding system equipment maintenance
The centralized feed system has brought many benefits to the chemical powder and plastic products industry. Faster and far-off enterprises have taken the initiative to purchase the company's automatic feeding system, which can help the production enterprises to improve the degree of automation, enhance the corporate image, Production costs, improve product quality, get more orders.
D'Aantai to provide customers with centralized supply system equipment in Shenzhen at the same time, together with a good service, automatic feeding system maintenance, so that customers choose to rest assured that the use of rest assured. So how to maintain automatic feeding system? In order to allow automatic feeding system equipment to long-term stable work, customers need to carry out regular maintenance of the equipment, automatic feeding system maintenance is generally divided into four areas.
First, daily necessities injection automatic feeding equipment, equipment maintenance
Every year on the centralized feeding system equipment, to conduct a comprehensive maintenance, the best use of holidays on the equipment comprehensive maintenance, replacement of wearing parts.
In order to improve the utilization of equipment, equipment, normal operation, can not do without the normal maintenance of the equipment. from
Second, the injection of automatic feeding system quarterly maintenance
The maintenance of each quarter, such as the temperature rise of the vacuum station fan, the tightness of the transmission line, the case of the corners, the situation of the compressed air hose, the case of the solenoid valve, the transparent hose, The situation and so on.
Third, the injection of automatic feeding system on the maintenance
Monthly regular inspection of the automatic feeding system equipment, such as the airtightness of the pipe connector, the filter cleaning of the dust removal device, the inspection of the seals, the inspection of the interceptor valve and the shut-off valve, the inspection of the electrical part, etc. The
Fourth, the injection of automatic feeding system equipment daily maintenance
The main equipment of the feeding system to achieve the person responsible for the transfer of the observation, record their operation, do a good job registration and handover, such as the central console parameter settings, the operation of the vacuum station, dust removal device dust treatment, The transport of raw materials is smooth, whether the compressed air in the normal range, whether the lack of material and so on.
The company's automatic feeding system has the following characteristics:
First, the automatic feeding system can be efficient to achieve a variety of raw materials can be automatically supplied to the multi-chamber arbitrary injection molding processing equipment used, which may include the drying of raw materials, color processing, and the proportion of crushing and recycling materials to use, to implement a high degree of Automatic control, monitoring, etc., and to meet the 24-hour non-stop production needs.
Second, the energy-saving central feeding system is easy to operate, only a few people can control the entire injection molding plant demand, thereby reducing the large number of labor costs. Second, the reduction in the injection molding machine next to the raw material and the corresponding auxiliary equipment, improve the utilization of space. In addition, due to the use of the central way of supply, corresponding to reduce a lot of stand-alone equipment, also saves energy and reduce maintenance costs.
Third, the personalized central feeding system can be done using different users, different workshop characteristics, different requirements for the use of raw materials. Can be designed according to the actual needs of the optimal solution.
Fourth, the modern factory image: Nickers central feeding system will make raw materials and dust on the injection molding production to minimize the level of pollution, which can maintain a clean production workshop, and the Aetna central feeding system unique concentration of dust recovery system , Clean more convenient, environmental protection effect is to reach 100,000 clean room operating requirements standards, and reduce noise, and ultimately can achieve unmanned automated production workshop, and establish a modern factory management image.
Fifth, improve the service: efficient and highly skilled construction team to ensure that the progress of the construction and the overall project and the original injection workshop without the convergence
