什么是自动控制自动供料系统？
一、自动控制自动供料系统是为生产车间的塑料或者粉末输送生产而设计的，实现了不间断无人化连续成型作业。可根据需要改变原料品种、多颜色材料的组合使用方式，实现着色工序的自动化。系统能够以全自动方式再生和使用注口冷料，能够对所有供料设备的控制，并防止了储料仓内阻塞现象的发生，通过设置中央监控台实现全自动化。
二、1.高效：自动控制供料系统可实现将多种原料自动供给多室任意的化工加工设备使用，在这其中可包括原料的干燥处理、配色处理、以及按比例的粉碎回收料利用，能够实行高度的自动化控制、监测等、并能满足24小时不停机的生产需要。
2.节能：自动控制系统操作简易，只需要少数的几个人即可以控制整个注塑工厂的供料需求，从而减少了大量的劳动力成本。其次、减少了在注塑机旁边的原料带及相应的辅助设备、提高了空间的利用率。此外、由于采用了中央供料的方式、相对应地减少了很多的单机设备，也就节省了电能及减少维护费用。
3.个性化：自动中央供料系统可以做到不同的使用用户，不同的车间特点，不同的原料使用要求。都可以依实际的需要来设计出*优化的方案。
4.现代化工厂形象：中央供料系统将使原料及粉尘对注塑生产的污染减至*底的程度，从而可以保持洁净的生产车间，而自动中央供料系统独特集中粉尘回收系统，清理更便捷、环保效果更是达到10万级无尘室作业要求标准，并降低噪音，*终可实现无人化的自动化生产车间，树立起现代化工厂管理的形象。
一、自动控制自动供料系统功能：
1.面粉的（散装或袋装）接收储存；
2.不同面粉和淀粉等的配粉和混合；
3.发放给间歇或连续和面机使用。
二、自动控制自动供料系统优势：
自动供粉系统自动控制适用于大量生产需要面粉的食品企业。该系统能够配合流水线生产，效率高，解决客户人力搬运面粉的繁重体力劳动，节省人力，解决搬运过程中对面粉的污染和拆袋时残留面粉的浪费，节省面粉仓库面积，合理利用空间，灵活安排储存点与使用点。该系统由PLC自动控制，可以连续进行面粉的储存与使用发放，而不需要人工进行手动控制
三、自动控制自动供料系统工艺流程 ：
1.系统设置两套接收系统：一套散装接收系统，散装车通过压缩空气正压输送到暂存粉仓；一套袋装接收系统：由人工拆包，倒入投料口振动筛、通过正压气力输送到面粉暂存仓。 暂存仓面粉由振动出仓器，圆管绞龙出仓，经检查筛筛理后，通过正压气力输送到配粉仓，混合仓的面粉由振动出仓器，圆管绞龙出仓，通定量绞龙称进行重量式配粉，再有圆管绞龙混合通过分配器进入和面机。在输送过程中，设置磁选工艺。
2.由于采用密相气力输送，除尘系统仅需对人工投料斗，压运关风器料斗、粉仓进行少量的吸风除尘；除尘器的物料通过气力输送到粉仓。配料仓单独设置一个插入式脉冲除尘器。
四、自动控制自动供料系统组成 ：
1) 储存粉仓:粉仓按圆形定做，采用实际厚度3-5mm的SUS304钢板制作，
2) 输送系统：主要部件，振动卸料器，圆管绞龙，正压关风器，罗茨风机，输送管网，
双路阀，除尘系统等。
3) 混配计量系统：由储存仓，振动卸料器，圆管绞龙，螺旋计量秤，淀粉称、闸门，检查筛、磁选器等组成。
4）高低料位：高料位，粉仓中面粉被装至指定高度，高料位报警，进料动作停止。以保护系统，防止堵塞。低料位，为保证面粉仓中的物料满足正常使用，当料层到达指定处，低料位报警，系统立即输送物料进行补充，保证生产的连续性。
5）除尘风网：包括风机，脉冲除尘器，蝶阀，管网等组成。
What is automatic control of automatic feeding system?
First, the automatic control of automatic feeding system for the production workshop of plastic or powder delivery production and design, to achieve a continuous unmanned continuous molding operations. According to the need to change the variety of raw materials, multi-color materials, the combination of use, to achieve the color process automation. The system is able to regenerate and use the sprinkler in a fully automatic manner, to control all the feeding equipment and to prevent the occurrence of congestion in the storage bin, and to achieve full automation by setting the central control station.
2, 1. Efficient: automatic control of the feed system can be achieved by a variety of raw materials automatically supply to the multi-room arbitrary chemical processing equipment used, which may include raw materials, drying, color processing, and the proportion of the use of recycled materials, Able to implement a high degree of automation control, monitoring, etc., and to meet the 24-hour non-stop production needs.
2. Energy saving: automatic control system is simple, only a few people can control the entire injection plant supply demand, thereby reducing the large number of labor costs. Second, the reduction in the injection molding machine next to the raw material and the corresponding auxiliary equipment, improve the utilization of space. In addition, due to the use of the central way of supply, corresponding to reduce a lot of stand-alone equipment, also saves energy and reduce maintenance costs.
3. Personalization: automatic central feeding system can be done using different users, different workshop characteristics, different requirements for the use of raw materials. Can be designed according to the actual needs of the optimal solution.
4. Modern factory image: the central feeding system will make raw materials and dust on the injection molding production to minimize the level of pollution, which can maintain a clean production workshop, and automatic central feeding system unique focus on dust recovery system, clean more convenient , Environmental protection effect is to reach 100,000 clean room operating requirements standards, and reduce noise, and ultimately can achieve unmanned automated production workshop, and establish a modern factory management image.
First, the automatic control of automatic feeding system functions:
1. The storage of flour (bulk or bag)
2. Different flour and starch and other powder and mixed;
3. Issued to intermittent or continuous and machine use.
Second, the automatic control of automatic feeding system advantages:
Automatic supply system for automatic control for a large number of production needs flour flour food business. The system can cooperate with the production line, high efficiency, to solve the customer manpower handling flour heavy manual labor, save manpower, to solve the handling process of flour pollution and waste when the waste residue, save flour storage area, rational use of space, flexible Arrange storage points and use points. The system is automatically controlled by the PLC, you can continue to carry out the storage and use of flour, without the need for manual manual control
Third, the automatic control of automatic feeding system Process:
1. System set two sets of receiving system: a set of bulk receiving system, bulk vehicles through the compressed air pressure to the temporary storage; a set of bag receiving system: by unpacking, pouring into the mouth of the vibrating sieve, Pneumatic conveying to flour temporary storage. Temporary storage warehouse flour by the vibration out of the warehouse, round tube dragon out of the warehouse, after screening sieve screening, through the positive pressure pneumatic delivery to the powder warehouse, mixed warehouse flour by the vibration out of the warehouse, , Through the quantitative dragon said the weight of the powder, and then round tube through the distributor into the machine and machine. In the transport process, set the magnetic separation process.
2. Due to the use of dense phase pneumatic conveying, dust removal system only on the artificial hopper, pressure off the wind machine hopper, the powder warehouse for a small amount of suction dust; dust collector material transported by gas to the powder warehouse. The dosing unit is equipped with a separate plug-in dust collector.
Fourth, the automatic control of automatic feeding system components:
1) storage powder warehouse: powder warehouse by circular custom, using the actual thickness of 3-5mm SUS304 steel production,
2) Conveyor system: the main components, vibration unloader, round tube dragon, positive pressure off the wind, Roots blower, pipe network,
Two-way valve, dust removal system.
3) Mixing metering system: from the storage warehouse, vibration unloader, round tube dragon, spiral weighing scales, starch, gate, check the screen, magnetic separator and other components.
4) level of material level: high level, the flour warehouse was loaded to the specified height, high material level alarm, feed action to stop. To protect the system from clogging. Low material level, in order to ensure that the flour warehouse to meet the normal use of materials, when the material layer to reach the designated office, low level alarm, the system immediately to feed the material to supplement, to ensure the continuity of production.
5) dust network: including fans, pulse dust collector, butterfly valve, pipe network and other components.
专业设计自动控制自动供料系统方案Professional design automatic control automatic feeding system program
