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和面机自动供粉控制系统


和面机自动供粉控制系统采用工业电脑自动对所有机台进行集中控制,实现了对所有用料单元的24小时连续供料作业。配合系统内各机台的特殊功能。可以上乘实现原料的除湿,乾燥,输送,计量,混合等特殊要求。中央供料系统具有多种监控及保护功能,工作安全可靠,是企业实现无人化工厂的核心前提。
自动供粉系统控制部分主要负责接收各个工作单元发出的信号,自动供料控制箱采用西门子PLC 和人机,是系统安全稳定运行的前提保障。在经过运算后发出相关指令到各个执行单元,是整个中央供料系统的大脑,决定整个系统的稳定与成败。

和面机自动供粉控制系统是根据客户现场机台的摆放情况和对现场原料的用料情况,结合特有辅机设备而设计的一种能够实现集中供料,集中控制,从而实现全厂无人化不间断成形作业的整体性解决方案。
特点
为什么选择和面机自动供粉控制系统?

可以根据需要调整不同的原料,为企业省去很多换料的麻烦。

管路不占据地面空间,为企业节省大量的有效空间。

走管和摆放美观,可以有效改善生产车间的环境。实现全厂加料无人化作业,为企业节省大量人力。

极大的提高产品的品质,降低不佳率。

配合冷却水循环系统,自动取出传送系统,冷热交换系统和次料回收系统,实现全厂无人化作业,企业可以节省用于空调和电灯等设备所消耗的能源。

极大的提高企业的生产效率,降低企业的生产成本

费用相对低廉,长远看为企业节省大量资金。

实现封闭管路输送原料,彻底避免对车间的噪音,粉尘,热气污染,是*大限度提高产品质量的*佳系统。

和面机自动供粉控制系统动力部分主要包含真空马达和安全过滤集尘器,电子式释压阀和机械释压阀等组成,负责为整个系统提供充足的动力,配合系统完成各项抽料工作,是整个系统的动力来源。


和面机自动供粉控制系统输送部分主要包括吸料盒,断料式吸料箱,选料站,现场管路及二次断料阀等组成吸料箱的功能是配合系统将原料从乾燥机或原料送至吸料机,口径依据系统而定。断料式吸料箱的功能是配合系统进行抽料并具备清料功能,防止管路内有残存余料存在。采用抗静电管夹,有效消除静电。

什么是和面机自动供粉控制系统?
一、自动供粉系统是为生产车间的塑料或者粉末输送生产而设计的,实现了不间断无人化连续成型作业。可根据需要改变原料品种、多颜色材料的组合使用方式,实现着色工序的自动化。系统能够以全自动方式再生和使用注口冷料,能够对所有供料设备的控制,并防止了储料仓内阻塞现象的发生,通过设置中央监控台实现全自动化。
二、1.高效:自动供粉系统可实现将多种原料自动供给多室任意的化工加工设备使用,在这其中可包括原料的干燥处理、配色处理、以及按比例的粉碎回收料利用,能够实行高度的自动化控制、监测等、并能满足24小时不停机的生产需要。
      2.节能:自动供粉系统操作简易,只需要少数的几个人即可以控制整个注塑工厂的供料需求,从而减少了大量的劳动力成本。其次、减少了在注塑机旁边的原料带及相应的辅助设备、提高了空间的利用率。此外、由于采用了中央供料的方式、相对应地减少了很多的单机设备,也就节省了电能及减少维护费用。
      3.个性化:搅拌机自动供粉系统可以做到不同的使用用户,不同的车间特点,不同的原料使用要求。都可以依实际的需要来设计出*优化的方案。
     4.现代化工厂形象:中央供料系统将使原料及粉尘对注塑生产的污染减至*底的程度,从而可以保持洁净的生产车间,而搅拌机自动供粉系统独特集中粉尘回收系统,清理更便捷、环保效果更是达到10万级无尘室作业要求标准,并降低噪音,*终可实现无人化的自动化生产车间,树立起现代化工厂管理的形象。

原料处理包括乾燥机和计量称重机,储料桶。通过除湿乾燥处理,满足产品对原料的特别要求,降低产品不佳率,提高产品的品质,同时可以有效缩短产品的成型周期。Raw 
终端单元中央式料斗是整个系统的终端设备;两料比例阀主要配合粉碎机,满足成形机对新料和次料混合使用的特殊要求。

And automatic machine for the machine for the powder control system using industrial computers automatically centralized control of all machines to achieve a 24-hour continuous feeding for all the materials unit operations. With the system within the special features of the machine. Can be the perfect realization of raw materials dehumidification, drying, transportation, measurement, mixing and other special requirements. Central feeding system has a variety of monitoring and protection functions, work safe and reliable, is the enterprise to achieve the core premise of unmanned chemical plant.
Automatic supply system control part is mainly responsible for receiving the signal issued by the work unit, automatic feeding control box using Siemens PLC and man-machine, is the premise of safe and stable operation of the system. After the operation issued by the relevant instructions to the implementation of the unit, is the central feeding system of the brain, determine the stability of the entire system and success or failure.

And automatic machine for the machine for the powder control system is based on the placement of the scene and the site of raw materials on the use of materials, combined with the unique auxiliary equipment designed to achieve a centralized supply, centralized control, in order to achieve the whole plant Unmanned uninterrupted operation of the overall solution.
Features
Why choose and face machine automatic powder control system?

Can be adjusted according to the need for different raw materials for enterprises to save a lot of trouble.

Pipeline does not occupy the ground space for enterprises to save a lot of effective space.

Walking and placing beautiful, can effectively improve the production workshop environment. To achieve the whole plant feeding unmanned operations for enterprises to save a lot of manpower.

Greatly improve the quality of products, reduce the non-performing rate.

With the cooling water circulation system, automatic removal of transmission system, hot and cold exchange system and sub-material recovery system to achieve the whole plant unmanned operations, enterprises can save for air conditioning and lighting equipment and other energy consumption.

Greatly improve the production efficiency of enterprises, reduce production costs

The cost is relatively low, long-term view for the enterprise to save a lot of money.

To achieve closed pipeline transport of raw materials, to completely avoid the noise of the workshop, dust, hot air pollution, is to maximize the best product quality system.

And automatic machine for the machine supply powder control system mainly includes vacuum motor and safety filter dust collector, electronic relief valve and mechanical relief valve and other components, responsible for the entire system to provide sufficient power to complete the system with the pumping Work, is the power of the entire system.


And the machine for the automatic supply of powder control system, including the main part of the suction box, broken material suction box, the election of materials, site pipelines and secondary discharge valve, etc. The function of the suction box is the system with the raw materials from the dry Machine or raw material sent to the suction machine, caliber according to the system may be. The function of the broken material suction box is to cooperate with the system and have the cleaning function, so as to prevent the residual material in the pipeline. The use of anti-static tube clip, effectively eliminate static electricity.

What is the machine and automatic machine for powder control system?
First, the automatic supply system for the production workshop for the plastic or powder delivery production and design, to achieve a continuous unmanned continuous molding operations. According to the need to change the variety of raw materials, multi-color materials, the combination of use, to achieve the color process automation. The system is able to regenerate and use the sprinkler in a fully automatic manner, to control all the feeding equipment and to prevent the occurrence of congestion in the storage bin, and to achieve full automation by setting the central control station.
2, 1. Efficient: automatic supply of powder system can be achieved by a variety of raw materials automatically supply multi-chamber arbitrary chemical processing equipment used, which may include raw materials, drying, color processing, and the proportion of the use of crushed recycled materials, The implementation of a high degree of automation control, monitoring, etc., and to meet the 24-hour non-stop production needs.
      2. Energy saving: automatic powder supply system is simple, only a few people can control the entire injection plant supply needs, thereby reducing the large number of labor costs. Second, the reduction in the injection molding machine next to the raw material and the corresponding auxiliary equipment, improve the utilization of space. In addition, due to the use of the central way of supply, corresponding to reduce a lot of stand-alone equipment, also saves energy and reduce maintenance costs.
      3. Personalization: Mixer automatic supply system can be used to different users, different workshop characteristics, different requirements of the use of raw materials. Can be designed according to the actual needs of the optimal solution.
     4. Modern factory image: the central feeding system will make raw materials and dust on the injection molding production to minimize the level of pollution, which can maintain a clean production workshop, and the mixer automatically for the powder system dedicated dust collection system, clean more convenient , Environmental protection effect is to reach 100,000 clean room operating requirements standards, and reduce noise, and ultimately can achieve unmanned automated production workshop, and establish a modern factory management image.

The material handling includes the dryer and the weighing machine, the storage bucket. Through the dehumidification drying process to meet the special requirements of raw materials, reduce product non-performing rate, improve product quality, and can effectively shorten the product molding cycle. Raw
Terminal unit The central hopper is the terminal equipment of the whole system. The two-way proportional valve mainly cooperates with the grinder to meet the special requirements of the mixing machine for the new material and the secondary material.


专业和面机自动供粉控制系统设计方案Professional and noodle automatic powder supply control system design
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