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塑料自动供料系统


塑料自动供料系统
塑料自动供料系统是根据客户现场机台的摆放情况和对现场原料的用料情况,结合特有辅机设备而设计的一种能够实现集中供料,集中控制,从而实现全厂无人化不间断成形作业的整体性解决方案。

塑料自动供料系统采用工业电脑自动对所有机台进行集中控制,实现了对所有用料单元的24小时连续供料作业。配合系统内各机台的特殊功能。可以上乘实现原料的除湿,乾燥,输送,计量,混合等特殊要求。中央供料系统具有多种监控及保护功能,工作安全可靠,是企业实现无人化工厂的核心前提。

塑料自动供料系统控制部分主要负责接收各个工作单元发出的信号,在经过运算后发出相关指令到各个执行单元,是整个中央供料系统的大脑,决定整个系统的稳定与成败。
自动供料控制箱采用西门子PLC 和人机,是系统安全稳定运行的前提保障。

塑料自动供料系统动力部分主要包含真空马达和安全过滤集尘器,电子式释压阀和机械释压阀等组成,负责为整个系统提供充足的动力,配合系统完成各项抽料工作,是整个系统的动力来源。
输送部分主要包括吸料盒,断料式吸料箱,选料站,现场管路及二次断料阀等组成吸料箱的功能是配合系统将原料从乾燥机或原料送至吸料机,口径依据系统而定。断料式吸料箱的功能是配合系统进行抽料并具备清料功能,防止管路内有残存余料存在。采用抗静电管夹,有效消除静电。

原料处理包括乾燥机和除湿机,储料桶。通过除湿乾燥处理,满足产品对原料的特别要求,降低产品不佳率,提高产品的品质,同时可以有效缩短产品的成型周期。Raw 
终端单元中央式料斗是整个系统的终端设备;两料比例阀主要配合粉碎机,满足成形机对新料和次料混合使用的特殊要求。

塑料自动供料系统特点
为什么选择塑料自动供料系统?
可以根据需要调整不同的原料,为企业省去很多换料的麻烦。

管路不占据地面空间,为企业节省大量的有效空间。

走管和摆放美观,可以有效改善生产车间的环境。实现全厂加料无人化作业,为企业节省大量人力。

极大的提高产品的品质,降低不佳率。

配合冷却水循环系统,自动取出传送系统,冷热交换系统和次料回收系统,实现全厂无人化作业,企业可以节省用于空调和电灯等设备所消耗的能源。

极大的提高企业的生产效率,降低企业的生产成本

费用相对低廉,长远看为企业节省大量资金。

实现封闭管路输送原料,彻底避免对车间的噪音,粉尘,热气污染,是*大限度提高产品质量的*佳系统。

Plastic automatic feeding system
Plastic automatic feeding system is based on the placement of the scene of the customer site and the use of raw materials on the scene, combined with a special auxiliary equipment designed to achieve a centralized supply, centralized control, in order to achieve the whole plant unmanned Uninterrupted forming operations as a whole solution.

Plastic automatic feeding system uses industrial computer to automatically control all the machines, to achieve a 24-hour continuous feeding for all materials unit. With the system within the special features of the machine. Can be the perfect realization of raw materials dehumidification, drying, transportation, measurement, mixing and other special requirements. Central feeding system has a variety of monitoring and protection functions, work safe and reliable, is the enterprise to achieve the core premise of unmanned chemical plant.

Plastic automatic feeding system control part is mainly responsible for receiving the signal issued by the various units of work, after the operation issued by the relevant instructions to the implementation of the unit, is the central feeding system of the brain, determine the stability of the entire system and success or failure.
Automatic feed control box with Siemens PLC and man-machine, is the premise of safe and stable operation of the system.

Plastic automatic feeding system power part mainly includes vacuum motors and safety filter dust collector, electronic relief valve and mechanical relief valve and other components, responsible for the entire system to provide sufficient power, with the system to complete the pumping work, is The power source of the entire system.
The conveying part mainly comprises the suction box, the material feeding box, the material selection station, the field pipeline and the secondary discharge valve and so on. The function of the suction box is to cooperate with the system to send the raw materials from the dryer or the raw material to the suction machine , Caliber according to the system. The function of the broken material suction box is to cooperate with the system and have the cleaning function, so as to prevent the residual material in the pipeline. The use of anti-static tube clip, effectively eliminate static electricity.

Raw materials include dryers and dehumidifiers, storage tanks. Through the dehumidification drying process to meet the special requirements of raw materials, reduce product non-performing rate, improve product quality, and can effectively shorten the product molding cycle. Raw
Terminal unit The central hopper is the terminal equipment of the whole system. The two-way proportional valve mainly cooperates with the grinder to meet the special requirements of the mixing machine for the new material and the secondary material.

Features
Why choose plastic automatic feeding system?

Can be adjusted according to the need for different raw materials for enterprises to save a lot of trouble.

Pipeline does not occupy the ground space for enterprises to save a lot of effective space.

Walking and placing beautiful, can effectively improve the production workshop environment. To achieve the whole plant feeding unmanned operations for enterprises to save a lot of manpower.

Greatly improve the quality of products, reduce the non-performing rate.

With the cooling water circulation system, automatic removal of transmission system, hot and cold exchange system and sub-material recovery system to achieve the whole plant unmanned operations, enterprises can save for air conditioning and lighting equipment and other energy consumption.

Greatly improve the production efficiency of enterprises, reduce production costs

The cost is relatively low, long-term view for the enterprise to save a lot of money.

To achieve closed pipeline transport of raw materials, to completely avoid the noise of the workshop, dust, hot air pollution, is to maximize the best product quality system.
塑料自动供料系统设计方案Design of Automatic Feeding System for Plastics

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